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Begin OCR Text:
O 24l2
Fig. 4_2O. FIttlng reuerse shaft
wheel and thrust washer on the shaft. Select a
circlip which fits snugly into the groove on the 'i2ii''_i'
,haft a,d fit it. Fig. h22. Fitting baII b_aring on Input shaf,
5. Fit the thrust washer, 3rd speed gear wheel and
synchronizing cone on the shaft. Assemble the
3 d d h 4. Press the bearing onto the input shaft with tl_e
r an 4t Speed SynChrOn IZlng pa_S. Flt the help of drift SVO 24 1 2 see fig 4-22 Select a
Snap rlngS COrreCtly, See Flg. 4-1 8. Then Flt the ' ' '
h h _ S circlip of suitable thickness _nd fit it Place the
SynC rOnller On t e malnSha . eleCt a _OCklng '
F h 14 bearing rollers for the mainshaft in position
rlnß O t e COrreCt thICkneSS and Flt It. in the input shaft. Use grease to hold the rol_
Iers in place. Press the input shaft into position
in the housing. Press the oi'l seal into the cover
ASSEMBLING THE GEARBOX Wlth drl_ SVO 2067.
1 . fit the striker lever and Striker. Fit the reverSe The, F_,t the çove, ov,, the _,,put ,ha Ft. Do ,ot
gear and reverse Shaft. The reverSe Shaft iS Fo,get the o-,_,g, Fo, the bo_t,.
fitted so that it projects 7._7.6 mm (O.27b _. p_açe the ma_,,,ha_ _,, the ho,,_,,g. _u,, th,
O.3OO'') outSide the gearbo_ houSing. See fig. ,ea, çove, ,o that the ço,,te,,h,Ft ,,, b,
4-2O. F_itted.
2. Place mandrel SVO 29O7 in the idler gear. fit 6. Tu,, the ge3,bo_ up,_,de dow,. F__t the çou,te,-
the SPaCinß washers and needles (24 in each ,ha_ F,om the ,ea,. Ho_d aga_,,t Svo 23o3
bearing). Use grease to hold the needles and w_th the ha,d. e,,,,e that the th,,,t wa,he,,
washers in position. do not _oo,e, a,d Fa__ dow,.
3. fi_ the washers to the housing with grease and 7. F__t the ove,d,__ve. uge ,ew _oç__,,g Fo, th, ,_,t,,-
guide them up into poSition with the Centering med,ate F_a,ge.
plugs SVO 29O8, see Fig. 4_21 . Lay the idIer
gear in the bottom of the housing.
_vo
O
29O OB VOlVo
F_g. _.__. F,_i_g __d_e_ ge$_ 2_l73
_ . ___ug_ wagbe_ 3. _eed_e bea___g Fig_ _23_ Fitting end Cap o_er SeleCtor rail
2 Spacing washer 4. Spacing washer A=appro_. 4 mm (O l6'') _ . 9
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